A Trusted Partner PCB & Assembly
UL Certificate (E358677) | ISO9001:2015 | ISO13485:2016 |ISO14001:2015 | IPC 6012 Class 2/3/3A | IPC-A-610 Class 2/3 | RoHS COC | REACH COC
Whole PCB has been supplying Small to Medium Volume PCB manufacturing and PCB assembly services to customers since 2007. Our capabilities include everything from bare printed circuit boards to components sourcing, PCB assembly, IC programming, final functional testing, Cable/wire harness, conformal coating, box build assembly, customized labelling & packaging. Over the last 16 years, Whole PCB has worked with customers of various sizes and industries, including industrial controls, communications, IoT, robotics, power industry, test & measurement, medical, lighting, automotive, consumer electronics, and more.
Get a Free Quote Today!
sales@wholepcb.com
Get a Free Quote Today!
01
PCB Manufacturing
1-40 layers Rigid, Flex and Rigid Flex, Anylayer HDI, Blind and buried vias, Microwave & RF, Metal core, IMS, Back Drill IC Substrate, Back drill, Heavy copper
02
PCB Assembly
Thru-hole & Surface Mount Assembly, Full Turnkey & Partially Turnkey Assembly, BGA, uBGA,QFN, DFN, SOP, PLCC, CSP … AOI, X-RAY, ICT, FCT
03
Electronics Manufacture
PCB Components & PCB Assembly, Box Build Assembly & Functional Testing, Cable/wire harness assembly , Customized Labeling & Packaging
04
PCB Engineering
Free DFM (Design for manufacturing) & DFA (Design for assembly), PCB Design/Layout, Consulting for raw material, stackup, surface finish, cost, etc…
Why Choose Us
Because We Excel at PCB Fabrication, PCB Assembly & Electronic Manufacturing Services.
Reliable in PCB fabrication & assembly
We have more customers who works with us more than 16 years! When customer order PCBs from us, we always deliver the products on time and in good quality.
Premium quality & Quality guarantee
We make sure quality management systems are implemented in our production and have gained ISO9001:2016 certification. All our PCBs are 100% open/short tested, AOI inspected and visually inspected. All our PCB assembly are 100% AOI inspected, ICT testing and FCT if needed. We can offer a quality guarantee of one year.
Best price-to-value ratio in small to medium volume
Since our foundation in 2007, we focus on small to medium volume production of PCB fabrication and PCB assembly. All our equipment and personnel are arranged for this target. Utilizing the highly developed supply chain of electronics in Shenzhen and our dedicated professionals, we can deliver quality products at the best price.
Quick response
Our dedicated customer service team and engineering service team will provide 7*24hrs online service for you. All your e-mails will be replied in one working day.
One-stop solution
We supply a one-stop solution for all your PCBs and electronics requirements. No matter is it a simple bare printed circuit or a complex electronic box build assembly, you can count on us to deliver quality products at competitive prices.
Flexible service
We are dedicated to meeting our customers’ various demands in PCB and electronics area. Such as different range of PCBs, one stop turn-key electronics and diversified shipping methods. Whatever your demands regarding PCBs and electronics manufacturing, we can handle them.
Contact Us For free Quote today
Email : sales@wholepcb.com
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PCB Manufacturing & PCB Assembly FAQs
What are PCBs?
Printed Circuit Boards (PCBs) are the foundation of most electrical and electronic products. They provide structural support, conduct electricity, and act as a platform for a wide range of components. PCBs help ensure that all parts of an electrical device are correctly connected and communicating with each other. An assembly of multiple PCBs is referred to as a Printed Circuit Assembly (PCA) or Printed Circuit Board Assembly (PCBA). As such, PCBs are essential components of almost all modern electrical and electronic products.
What is a custom PCB?
A custom printed circuit board (PCB) is a board that has been designed and manufactured according to the specifications of an individual or company. It can be used in consumer, industrial, automotive, computing, aerospace, and defense applications. Custom PCBs are designed with components and feature specific to a customer’s requirements, such as embedded processors or high-speed digital interfaces.
What material is typically used for custom PCBs?
Most custom-printed circuit boards are made from FR4 material, but other materials, such as polyimide, aluminum ceramic, high frequency, high speed, BT epoxy, IC substrate, polycarbonate etc, can also be used depending on the application and type of board being designed.
What types of PCBs can you fabricate?
We can manufacture both single-sided, double-sided and multi-layer printed circuit boards (PCBs) upto to 40 layers, rigid PCB, flexible PCB, rigid flex PCB, HDI with laser-drilled microvias , LED PCB, Microwave and RF PCB, Metal core, IC Substrate, Back drill, via-in-pad, heavy copper up to 20 oz etc. with a variety of surface finishes such as Pb free HASL, ENIG, Immersion Tin/Silver, OSP, ENEPIG, Hard gold plating etc.
What is your lead time for PCB manufacturing?
Our standard lead time is 5-15 working days depending on the complexity of the design and size of the order. We also offer express service with a lead time of 1-7 working days for urgent orders.
Do you accept small or prototype orders?
Yes, we specialize in small to medium volume PCB Fabrication, PCB Assembly and Electronic Manufacturing Services. We can provide prototypes as quickly as within 24 hours and support low-volume production runs.
Do you offer One-Stop Solution for PCB & Assembly?
Yes, we have been specialized in One-Stop Solutions for PCB Fabrication & Assembly since 2007. We can produce your printed circuit board, sourcing electronic parts, and assembly PCBs. We can also supply Box Build Assembly for your electronic products.
What files do you need to product our PCBs and Electronic Products?
To produce bare printed circuit boards, we always need Gerber files. For PCB assembly, we need Gerber files and BOM. To produce complete electronic products, we need Gerber, BOM and documents for other materials such as metal parts, plastic parts etc.
What are the processes to produce a PCB
It is very complicated to produce a PCB, especially to produce a mutilayer PCB. Here is short inroduction of main processes: Inner layer board cutting – Inner layer dry film and exposure – Inner layer etching – Inner layer AOI – Black oxide – Layup and lamination – board cutting – Drill – Dry film and exposure – Copper etching – Out layer AOI – Solder mask printing – Components marks printing – Surface treatment – Outline Profiling – E-testing – Quality checking – Packaging.
What are the processes to Assembly a PCB
Please refer to the normal processes of PCB assembly: Printed circuit board production or outsourcing – print solder paste – place SMT components on PCB – run through reflow oven – AOI testing – place PTH components on PCB – run wave soldering – manual assembly if needed – ICT/FCT – visual quality inspection – packaging.
How much is my PCB?
The cost of PCB varies greatly according to the material, layer count, copper thickness, stackup, technology, surface finish etc. As for PCB assembly, the cost of the components is the main part of the total cost. So it it every difficult to estimated the cost without the files. Please contact us and send us your Gerber and BOM files for a free quote.
What are the benefits of custom PCBs?
Custom PCB (printed circuit boards) offer a range of advantages compared to off-the-shelf products. These include more efficient and reliable designs with improved performance, scalability for future upgrades, and an ability to customize the board to suit specific requirements. Custom PCBs are more and more common nowadays.
What is the process for designing a custom PCB?
The design process for a custom printed circuit board typically includes several steps, such as creating a schematic diagram, selecting components, designing the board layout, and verifying the design. Once the design is finalized, a small batch of trial production maybe required for testing before mass production.
How much does it cost to design a custom PCB?
The cost of designing a custom printed circuit board varies depending on the complexity of the design and components used. Generally, a custom PCB can cost anywhere from a few hundred dollars to several thousand dollars or more. The pricing also depends on the quantity of boards needed and any additional services, such as prototyping or assembly, that may be required.
What type of materials are used in PCB prototypes?
The most common material used for PCB prototyping is FR-4, a glass-reinforced epoxy laminate. Other materials such as polyimide, aluminium, metal core, alumina, microwave, high speed, high frequency, halogen free, Teflon and BT (bismaleimide triazine) may also be used depending on the application. In addition, flexible PCBs can be manufactured using a variety of polymer materials such as polyester and polyimide. The exact type of material used will depend on the application requirements.
What is the process for creating a PCB prototype?
The process for creating a PCB prototype typically involves several steps. First, designers create a schematic for the circuit and then use specialized software to design a printed circuit board. The board is then fabricated using the specified material, followed by assembly of components onto the board. Finally, tests are performed to ensure that the prototype functions as expected.
How long does it typically take to create a PCB prototype?
The time it takes to create a PCB prototype will vary depending on the complexity of the design and the availability of components. Generally, most prototypes can be completed within 3-4 weeks. However, larger and more complex projects may take longer.
What are the benefits of using a PCB prototype?
PCB prototypes are beneficial in a number of ways. They allow engineers to quickly and cost-effectively test their designs and identify any potential issues before moving on to production. Additionally, they can be used to demonstrate new concepts to customers or investors without having to go through the full manufacturing process. Finally, prototyping allows for quick iteration and refinement of the design before the final version is produced.
Do you provide any design services?
We offer a full suite of design services ranging from schematic capture to layout and fabrication. Our experienced engineers are available to assist in your PCBs for optimal performance, cost-effectiveness, and manufacturability.